How to Install and Wire a Sub Panel

SgtDonovan
21 Mar 202135:23
EducationalLearning
32 Likes 10 Comments

TLDRThis instructional video guides viewers through the process of installing an electrical subpanel, catering to beginners with no prior electrical experience. It covers the selection of the appropriate subpanel, determining circuit needs, and the legal requirements for installation. The tutorial also delves into the technical aspects of wiring, including the use of different wire types, grounding, and connecting to the main panel. The video emphasizes safety and the importance of adhering to electrical codes, with additional resources like shopping lists and written tutorials provided for ease of understanding and application.

Takeaways
  • 🔧 Begin by determining the number of circuits needed and their load to select an appropriately sized subpanel.
  • 📐 Choose a subpanel brand based on personal preference and budget, but remember higher cost often correlates with better quality.
  • 📍 Select a central and accessible location for the subpanel installation, avoiding bathrooms and closets, and adhere to legal height and clearance requirements.
  • 📝 Obtain a permit for the subpanel installation and schedule an inspection, as there are exceptions to the requirement but it's generally advisable for safety.
  • 🔌 Run a feeder wire from the main panel to the subpanel, choosing the wire size based on the desired load capacity and ensuring it's derated if passing through insulation.
  • 🔨 Install the subpanel between wall studs and properly secure it, relying on the electrical inspector's advice for the best mounting method.
  • 🌐 Connect the feeder wire to the main panel, ensuring the neutral and ground wires are properly isolated in the subpanel by using a grounding bar and removing the bonding strap.
  • 🔧 Connect the wires to the subpanel using lug adapters and apply an antioxidant compound to prevent corrosion, especially on aluminum wiring.
  • 🔥 Use a GFCI (Ground Fault Circuit Interrupter) for added safety, especially in areas like garages or salons, and ensure all other outlets downstream are labeled as GFCI protected.
  • 🔍 Carefully strip and connect wires, ensuring not to double up neutrals but allowing for twisting and doubling ground wires, to prevent potential 240-volt backfeed.
Q & A
  • What is the purpose of the video?

    -The purpose of the video is to teach viewers how to install an electrical subpanel, providing a step-by-step guide suitable for those with little to no electrical experience.

  • How can viewers navigate the video chapters?

    -Viewers can navigate through the video chapters by going to the video description and clicking on the links provided for the sections they wish to re-watch.

  • What resources are available to assist with the subpanel installation?

    -In addition to the video, a shopping list and a written tutorial with quick facts, measurements, and code information are available for download to assist with the installation process.

  • Why is it important to choose the right subpanel and wire size?

    -Selecting the appropriate subpanel and wire size ensures that the electrical system can handle the required load safely and provides room for future expansion.

  • What are some considerations for choosing the location of the subpanel?

    -The subpanel should be located in an easily accessible area, not in bathrooms or closets, and must adhere to specific height and clearance requirements as per the electrical code.

  • What is the role of a permit and inspection in the subpanel installation process?

    -A permit and inspection are required in most cases for safety and legal compliance. The electrical inspector serves as a resource to catch potential mistakes and ensure the installation meets safety standards.

  • What type of cable is used to connect the main panel to the subpanel?

    -A number two SER (Service Entrance Receptacle) cable is typically used for the connection, which can handle up to 80 amps when run through insulation, or 100 amps for main service outside the house.

  • How are the neutral and ground wires treated differently in the subpanel compared to the main panel?

    -In the main panel, neutrals and grounds are bonded together. However, in the subpanel, they must be isolated, with the grounds connected to a grounding bar and the neutrals to a neutral bar only.

  • What is the significance of using a GFCI (Ground Fault Circuit Interrupter) in the subpanel?

    -GFCIs are personal protective devices that monitor the current on the hot and neutral wires. If there is a discrepancy, indicating a potential shock hazard, the GFCI trips to prevent harm.

  • How does the video script emphasize safety during the installation process?

    -The script repeatedly stresses the importance of turning off the main breaker before working on the electrical panel and being careful not to pinch or nick wires during installation to prevent electrical hazards.

  • What is the purpose of using an oxide inhibiting compound on aluminum wiring?

    -The oxide inhibiting compound is applied to prevent corrosion on aluminum wiring, which is particularly important when dealing with connections that are exposed or likely to be in damp environments.

Outlines
00:00
🛠️ Introduction to Installing an Electrical Subpanel

This paragraph introduces the video's purpose, which is to teach viewers how to install an electrical subpanel. It emphasizes that the video is designed for individuals with little to no electrical experience, providing a step-by-step guide from start to finish. The video is structured into chapters for easy navigation, and additional resources such as a shopping list and a written tutorial are available for download. The creator shares his motivation for creating comprehensive tutorials to address the common frustration of incomplete information across different videos. The paragraph also mentions the collaboration with Jason Bonham and Jeff Bonham in demonstrating how to install an 80 or 100 amp subpanel, catering to viewers who desire detailed perfection in their projects.

05:02
🔍 Choosing the Right Subpanel and Circuits

The second paragraph delves into the decision-making process for choosing the appropriate subpanel and determining the number of circuits needed. It explains the importance of selecting a panel based on the load it will carry and suggests opting for a larger circuit for future expansion. The video mentions various reputable brands and suggests that higher quality often comes with a higher price. Additionally, it outlines the requirements for the subpanel's location, emphasizing accessibility and adherence to legal height and space regulations. The paragraph also touches on the necessity of obtaining a permit and having the installation inspected by an electrical inspector to ensure safety and catch potential mistakes.

10:24
💡 Running the Feeder and Connecting the Subpanel

This paragraph focuses on the process of running the feeder wire from the main panel to the subpanel, explaining the difference between service, feeder, and branch circuits. It details the selection of wire gauge based on the required load (e.g., using a number 2 wire for an 80 amp subpanel) and the importance of derating when the wire passes through insulation. The paragraph also clarifies the connection process at the main panel, where neutrals and grounds are bonded together, and at the subpanel, where they must be isolated. It provides a step-by-step guide on preparing and connecting the wires, including the use of a grounding bar and the application of an antioxidant compound.

15:25
🔧 Safety Precautions and Main Panel Connection

The third paragraph emphasizes safety precautions when working with electrical equipment, stressing the importance of turning off the main breaker before opening the panel. It describes the process of connecting the other end of the cable to the main electrical panel, highlighting the need for care when handling the cable and the importance of using a connector. The paragraph also discusses the use of a service loop for future repairs and the process of stripping and connecting wires to their respective lugs. It touches on the differences between main service wiring and subpanel wiring, as well as the need for an 80 amp breaker in the main service for the subpanel.

20:27
🏠 Subpanel Installation and Circuit Wiring

The fourth paragraph covers the installation of the subpanel and the wiring of circuits. It explains the process of connecting the hot and neutral wires to the breaker and the importance of using deox on aluminum wiring to prevent corrosion. The paragraph also discusses the relocation of grounds to a ground bar and the transformation of the neutral bar in the subpanel. It provides an example of wiring a room addition, emphasizing the importance of correct wiring and adherence to inspector standards. The paragraph concludes with the preparation of circuits for a salon, including the use of knockouts and connectors.

25:41
🔌 Wiring Outlets and Outlet Protection

The fifth paragraph focuses on the wiring of outlets and the protection they require. It describes the process of creating knockouts for wiring, the use of wire cutters, and the importance of proper wire connection without pinching. The paragraph discusses the requirement for arc fault protection in certain circuits, such as those in a salon, and the need for GSCI protection in others. It provides a detailed explanation of the difference between ground and neutral wires, the potential dangers of mixing neutrals from different circuits, and the proper way to twist and connect ground wires. The paragraph concludes with the wiring of a 20 amp circuit in the garage with GFCI protection, emphasizing the benefits of using a GFCI device for multiple outlets.

30:43
🛠️ Outlet Connection and GFCI Device Installation

The final paragraph discusses the connection of outlets and the installation of a Ground Fault Circuit Interrupter (GFCI) device. It explains the process of stripping wires and connecting them to the outlet, paying attention to the distinction between the line (hot) wire and the load wire. The paragraph highlights the function of a GFCI device, which monitors the current on both hot and neutral wires to prevent electric shock. It describes the correct way to connect the wires to the GFCI device, the need for labeling other outlets as GFCI protected, and the importance of twisting and clamping ground wires together. The paragraph concludes with the temporary use of a GFCI device for jobs requiring temporary power.

Mindmap
Keywords
💡Electrical Subpanel
An electrical subpanel is a supplementary distribution board that provides additional circuits for a specific area or purpose in a building. It is connected to the main electrical panel and helps distribute power to various outlets and appliances. In the video, the host guides viewers through the process of installing a subpanel, which is essential for expanding electrical capacity and organizing circuits efficiently.
💡Circuit Load
Circuit load refers to the amount of electrical power that a circuit is designed to handle. It is typically measured in amperes (amps) and is determined by the appliances and devices connected to the circuit. The video emphasizes the importance of selecting the appropriate circuit load based on the anticipated usage, as it ensures the safety and efficiency of the electrical system.
💡Circuit Breaker
A circuit breaker is a safety device that automatically interrupts the flow of electricity when it detects a fault, such as an overload or short circuit. It is a crucial component in electrical systems, including subpanels, as it prevents damage to electrical equipment and reduces the risk of fire. The video discusses the selection and installation of circuit breakers based on the required amperage for the subpanel.
💡Feeder Wire
Feeder wire is the cable that runs from the main electrical panel to the subpanel, supplying power to the subpanel's circuits. It is designed to handle a specific amperage, and its size and type must be chosen carefully to accommodate the expected electrical load. The video provides guidance on selecting the correct feeder wire for an 80 or 100 amp subpanel.
💡Ground Bar
A ground bar is a component installed in an electrical subpanel to provide a common point for grounding all the circuits. It is essential for safety, as it helps prevent electrical shock and protects the electrical system from damage due to ground faults. The video instructs viewers on how to install a ground bar and connect it to the subpanel's circuits.
💡Neutral Bar
The neutral bar is a component in an electrical panel where all the neutral wires from the circuits are connected. It forms a path for the return current to flow back to the power source, completing the electrical circuit. In the context of the video, the host explains the importance of separating the neutral and ground connections in a subpanel for safety reasons.
💡GFCI (Ground Fault Circuit Interrupter)
A Ground Fault Circuit Interrupter is a type of circuit breaker designed to protect against electrical shock by quickly interrupting the flow of electricity when a ground fault is detected. GFCI outlets are often required in areas where water is present, such as bathrooms and kitchens. The video discusses the installation of GFCI-protected circuits in the subpanel, emphasizing their role in enhancing electrical safety.
💡Service Loop
A service loop is a section of excess wire installed at the termination point of an electrical circuit, providing additional length for future repairs or adjustments. It is a precautionary measure that allows for flexibility in the event that the wire needs to be reconnected or extended. The video mentions adding a service loop when connecting wires to the main electrical panel.
💡Arc Fault Protection
Arc fault protection is a safety feature in electrical circuits that detects potentially dangerous arc faults, which are unintended electrical discharges that can cause fires. Arc fault circuit interrupters (AFCIs) are designed to quickly shut off power in the event of an arc fault, preventing potential damage and fire hazards. The video specifies that certain circuits in the subpanel, such as those in a salon, are required to have arc fault protection.
💡Code Compliance
Code compliance refers to adherence to the rules and regulations set forth by local and national electrical codes. These codes are designed to ensure the safety and reliability of electrical installations. In the video, the host emphasizes the importance of obtaining a permit and having the subpanel installation inspected by an electrical inspector to ensure it meets all necessary safety standards and code requirements.
💡Wiring Configuration
Wiring configuration refers to the arrangement and connection of electrical wires within a circuit or system. It includes the selection of wire sizes, types, and the method of connecting them to various components such as breakers, outlets, and grounding systems. The video provides detailed instructions on the wiring configuration for the subpanel, including how to connect the feeder wire, ground and neutral bars, and circuit breakers.
Highlights

The video provides a comprehensive guide for individuals with little to no electrical experience to install an electrical subpanel.

The tutorial is structured into chapters for easy navigation and reference.

Additional resources such as a shopping list and a written tutorial with measurements and code information are available to aid in the installation process.

The decision to install a subpanel was based on the need for five circuits and only two available circuits in the main panel.

When choosing a subpanel, the brand doesn't significantly matter, but higher quality often correlates with a higher price.

The location for the subpanel should be central, easily accessible, and not in areas like bathrooms or closets.

A permit is required for installing a subpanel, and an inspection is necessary to ensure safety and adherence to electrical codes.

The tutorial explains the difference between service, feeders, and branch circuits, focusing on the use of a feeder for the subpanel installation.

The appropriate wire size for the subpanel is determined based on the desired load capacity, with a number two wire recommended for an 80 amp subpanel.

The grounding and neutral wires must be isolated in the subpanel, requiring the use of a grounding bar and removal of the bonding strap.

The video demonstrates the process of connecting the subpanel to the main electrical panel, including the proper handling and preparation of the wires.

The importance of using an oxide inhibiting compound on aluminum wiring to prevent corrosion is highlighted.

The tutorial covers the correct wiring of a subpanel, including the installation of breakers and the proper connection of hot, neutral, and ground wires.

The difference between ground and neutral wires is explained, emphasizing the safety implications of their proper connection.

The installation of a ground bar in the subpanel is necessary for the correct routing and connection of ground wires.

The tutorial provides practical advice on ensuring the safety of the wiring setup, such as avoiding wire pinching and proper outlet connection.

The use of GFCI (Ground Fault Circuit Interrupter) devices for added safety in the subpanel is discussed, including their correct installation and function.

The video concludes with tips on finishing the installation, such as ensuring all connections are secure and properly labeled.

Transcripts
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